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Volvo S80 Block Heater Guide

1999–2016

Engine-specific fitment for the Volvo S80 is listed below — aftermarket elements are available for most engines, with Zerostart and Kat's part numbers shown where the application guides list a direct fit.

Factory availability

Dealer-installed accessory in Canada on most years and trims

Recommended heater

Frost Plug (Cartridge) Block Heater

Typical wattage: 400 W

Cord location

Most installs route the cord to the front grille or bumper area, driver's side. Check for an existing coiled cord before buying anything.

Volvo S80engines & block heater part numbers

Engine list built from Natural Resources Canada model-year data; part numbers cross-referenced against the Zerostart / Phillips & Temro and Kat's application guides. Always confirm displacement and model year before ordering.

EngineYearsZerostart kitCordKat's heaterInstall location
2.8L 6-cyl19992000No aftermarket listing — use the genuine Volvo dealer kit
2.9L 6-cyl19992005No aftermarket listing — use the genuine Volvo dealer kit
2.5L 5-cyl20042006No aftermarket listing — use the genuine Volvo dealer kit
3L 6-cyl20082015No aftermarket listing — use the genuine Volvo dealer kit
3.2L 6-cyl20082014No aftermarket listing — use the genuine Volvo dealer kit
4.4L 8-cyl200820103100002(3/4" NPT bore)360000111409+ cord 28216LR(N/A FOOTNOTES Footnote # Application Information 1 Remove and replace starter 2 Pull or pry out core plug 4 Remove and replace alternator 5 Installation by certified mechanic recommended 6 On some models, the air pump has to be loosened 7 Remove right front wheel and splash guard 8 Lower Radiator Hose Heater: 1970 & Prior 1-3/4", 1971 & Later 1-1/2" 9 Lower Radiator Hose Heater: 1970 & Prior 1-3/4", 1971-1993 1-1/2" 10 Install in hose rise closest to water pump 11 Lower Radiator Hose Heater: 1977-1982 1-1/4", 1983-1985 1-1/2" 12 Lower Radiator Hose Heater: 1993 & prior 13 If LR is a 40mm core hole, install heater in 2NDLR 14 Core Hole Type: 1985-1991 Stepped, 1991-1996 Standard (Confirm with dealer) 17 Heater location is behind the exhaust manifold position)
3.2L 5-cyl20092009No aftermarket listing — use the genuine Volvo dealer kit
2L 4-cyl20152016No aftermarket listing — use the genuine Volvo dealer kit

Zerostart part numbers: 31/35-prefix = heater kit, 36-prefix = detachable cordset. Kat's: 11xxx = heater element, 28xxx = cordset, 24xxx = pad heater. Install location codes are from the manufacturer's guide (LF = left front of block, RR = right rear, etc.); "position" is the element's clock orientation during install.

First: check whether you already have one

In Canada, block heaters are frequently installed at the port, the dealer, or by a previous owner — and then forgotten. Look for a two- or three-prong plug on a black cord near the grille, bumper, or tow hooks, sometimes still zip-tied from the factory. If you find one, test it before winter with our 5-minute multimeter test.

If you need one installed

A frost plug (cartridge) block heater for the Volvo S80 typically runs $40–$120 CAD for the part, plus shop installation. See installation costs in your city — and book in October, before the first cold snap fills every shop calendar in the Prairies.

FAQ

Does the Volvo S80 come with a block heater?

Dealer-installed accessory in Canada on most years and trims. Check behind the grille for a coiled cord before buying anything — many Canadian-market vehicles have a heater installed that the owner never knew about.

What block heater fits a Volvo S80?

The recommended setup is a frost plug (cartridge) block heater (typically 400 W). Engine-specific fitment for the Volvo S80 is listed below — aftermarket elements are available for most engines, with Zerostart and Kat's part numbers shown where the application guides list a direct fit.

What is the block heater part number for a Volvo S80?

4.4L 8-cyl: Zerostart kit 3100002 with cord 3600001 (Kat's 11409). Confirm displacement and model year against the fitment table before ordering.

Where is the block heater cord on a Volvo S80?

Most installs route the cord to the front grille or bumper area, driver's side. Check for an existing coiled cord before buying anything.

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