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Cummins Block Heaters: ISX, ISB, 8.3, N14 & 855 Big Cam

Cummins engines outlive the trucks around them, which is why the heater question is always asked engine-first: not "what fits a 2005 Freightliner" but "what fits an ISX." The tables below cover the highway engines (ISX, ISM, N14, 855), the mid-range workhorses (ISB/QSB 5.9 and 6.7, C-series 8.3, ISL), and the industrial K-series, with the coolant heater part numbers, wattage, and install port for each family.

Most Cummins heaters are threaded immersion elements that replace a pipe plug in or near the oil cooler — a wrench job, not a freeze-plug fight. The classic 855 and N14 use a bolt-on plate heater that replaces the water jacket access plate instead. Both styles put the element directly in the coolant, which is what you want at -30°C.

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Heater part numbers by application

Part numbers from the Zerostart / Phillips & Temro heavy-duty application guide, with Kat's equivalents where both catalogs list the engine. Numbers are occasionally superseded — confirm against a current catalog or dealer before ordering.

ISX & QSX (July 2007 and newer)

Part no.WattsVoltsSizeTypeRepl. cord
35001071,500 W120 V26 mmImmersion3600008

Installs on the right side of the engine, in the 26 mm port.

Signature 600, ISX, QSX (15L / 915 CID, pre-July 2007)

Part no.WattsVoltsSizeTypeRepl. cord
35000381,500 W120 VPlateImmersion3600008
35001081,500 W240 VPlateImmersion8608377

Bolt-on plate heater replacing the water jacket access plate.

ISB 6.7L & QSB (2007+), ISB/QSB 3.9L & 5.9L

Same heater the Ram 2500/3500 pickups use — this is the "6.7 Cummins block heater."

Part no.WattsVoltsSizeTypeRepl. cord
3500022750 W120 V3/4" NPTImmersion3600008
3500110750 W240 V3/4" NPTImmersion8608377

Threads into the 3/4" NPT port to the rear of the oil cooler.

B Series 1987–2002: 4B/4BT 3.9L, 6B/6BT 5.9L

Part no.WattsVoltsSizeTypeRepl. cord
3500030750 W120 V58 mmFreeze plug3600008
8601666750 W240 V58 mmFreeze plug8608377

Replaces the freeze plug on the right side of the engine. O-ring and clamp service kit: 3500002.

C Series 8.3L: 6C8.3, 6CT8.3, 6CTA8.3

Part no.WattsVoltsSizeTypeRepl. cord
86018601,000 W120 V58 mmFreeze plug3600008
86018521,000 W240 V58 mmFreeze plug8608377

Replaces the freeze plug on the right rear side of the engine. O-ring and clamp service kit: 3500002.

ISC & QSC 8.3L, ISL 8.9L

Part no.WattsVoltsSizeTypeRepl. cord
35000321,000 W120 V3/4" NPTImmersion3600008

Threads into the upper 3/4" NPT port at the front of the oil cooler.

L10, M11, ISM, QSM11

Part no.WattsVoltsSizeTypeRepl. cord
86000151,500 W120 V38 mm thdImmersion3600008
86000311,500 W240 V38 mm thdImmersion8608377

Installs in the heater casting on the right rear side of the engine.

M11 (2000 and newer)

Part no.WattsVoltsSizeTypeRepl. cord
35000421,500 W120 VPlateImmersion3600008
35001091,500 W240 VPlateImmersion8608377

Installs on the right rear side of the engine.

N Series 855 CID / 14L: NT315, N14-330/460, Big Cam IV, 88NT, 444

Part no.WattsVoltsSizeTypeRepl. cord
86010031,000 W120 VPlateImmersion3600008
86010461,500 W120 VPlateImmersion3600008
86010621,500 W240 VPlateImmersion8608377

Plate immersion heater replacing the water jacket access plate on the side of the engine. Alternate for engines with a rear-plate hose connection: 8601526 (1,500 W/120 V).

Kat's equivalents: 30111 (120 V) / 31111 (240 V) for N/NH engines; 30101 / 31101 for Big Cam and N14.

855 CID alternates (cab-over installs, O-ring blocks)

Part no.WattsVoltsSizeTypeRepl. cord
35000361,500 W120 V1-1/2" NPTImmersion3600008
35000231,500 W120 V1-5/8" STORImmersion3600008

3500036 threads into the rear face above the flywheel (easier on cab-overs). 3500023 fits 1996+ O-ring style blocks.

K Series: KT19, KT450, KT1150, KTA525; QSK

Part no.WattsVoltsSizeTypeRepl. cord
35000171,500 W120 V1-3/4"-18 thdImmersion3600008

Replaces the large hex plug at the upper front or centre thread position on the oil cooler cover. Point element to 6 or 12 o'clock.

Compare heater and cord buying options

Check the application table for your exact engine. Cords, heater elements and surface pads are separate products.

Part reference

Illustration: Block-heater element / kit

Zerostart 3500107

Block-heater element / kit120V1500W26 mm

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Replacement cord

Zerostart 3600008

Replacement cord125V6 ft

Industrial replacement cord, 15 A, 16/3 HPN, silicone connector K in PTI catalog. Cord only; not a heating element.

Cord / harness only — no heating element.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 3500038

Block-heater element / kit120V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 3500108

Block-heater element / kit240V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Replacement cord

Zerostart 8608377

Replacement cord

Legacy fitment associations are not independently verified vehicle-specific purchase recommendations.

Cord / harness only — no heating element.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Threaded immersion heater

Zerostart 3500110

Threaded immersion heater240V750W3/4" NPT

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Frost-plug heater

Zerostart 3500030

Frost-plug heater120V750W58 mm

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Frost-plug heater

Zerostart 8601666

Frost-plug heater240V750W58 mm

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Frost-plug heater

Zerostart 8601860

Frost-plug heater120V1000W58 mm

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Frost-plug heater

Zerostart 8601852

Frost-plug heater240V1000W58 mm

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Threaded immersion heater

Zerostart 3500032

Threaded immersion heater120V1000W3/4" NPT

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 8600015

Block-heater element / kit120V1500W38 mm thd

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 8600031

Block-heater element / kit240V1500W38 mm thd

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Block-heater element / kit

Zerostart 3500042

Block-heater element / kit120V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 3500109

Block-heater element / kit240V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Block-heater element / kit

Zerostart 8601003

Block-heater element / kit120V1000WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Block-heater element / kit

Zerostart 8601046

Block-heater element / kit120V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Block-heater element / kit

Zerostart 8601062

Block-heater element / kit240V1500WPlate

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Threaded immersion heater

Zerostart 3500036

Threaded immersion heater120V1500W1-1/2" NPT

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Part reference

Illustration: Block-heater element / kit

Zerostart 3500023

Block-heater element / kit120V1500W1-5/8" STOR

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

Affiliate links. As an Amazon Associate, we earn from qualifying purchases.

Part reference

Illustration: Block-heater element / kit

Zerostart 3500017

Block-heater element / kit120V1500W1-3/4"-18 thd

Catalog starting point: confirm exact engine code, year and installation with the manufacturer.

No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.

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Installing a Cummins coolant heater yourself

The NPT-thread heaters (ISB, ISC/ISL, 855 alternates) are the easiest DIY install in the diesel world: drain a few litres of coolant below the port, remove the pipe plug, apply thread sealant rated for coolant, torque the heater in, refill and burp the system. Budget an hour the first time. The freeze-plug style (B-series, C 8.3) is more involved — the old plug has to be punched and levered out, the bore cleaned, and the heater seated square with its O-ring — but it's still a driveway job with hand tools.

Plate heaters on the 855/N14 replace the water jacket access plate: unbolt the old plate, clean the gasket surface, install the heater plate with a new gasket, and torque evenly. Never run any immersion heater dry — plug it in only when the cooling system is full, or the element burns out in minutes.

One warning that applies to every engine on this page: match the voltage to your outlet. The 240 V versions are for yard shore-power pedestals and hard-wired shop circuits. Plugging a 120 V heater into 240 V destroys it instantly; a 240 V heater on 120 V just quietly makes a quarter of its rated heat.

Grid heaters are not block heaters

Every ISB and most modern Cummins engines have a factory intake grid heater — the reason for the "wait to start" light. It heats the intake air during cranking; it does nothing for the block, the oil, or the coolant while the truck sits overnight. A block heater and the grid heater solve different halves of the cold-start problem, and in a Prairie winter a working ISX or ISB wants both.

FAQ

Where is the block heater on a Cummins ISX?

On July 2007 and newer ISX/QSX engines the heater port is on the right side of the engine — the Zerostart heater is 3500107 (1,500 W, 26 mm immersion). Earlier 15-litre ISX/Signature 600 engines use a bolt-on plate heater (3500038 in 120 V) that replaces the water jacket access plate.

What block heater fits a 5.9 or 6.7 Cummins?

1989–2002 5.9L (12-valve and early 24-valve B-series) take the 58 mm freeze-plug heater 3500030 (750 W). 2003+ 5.9L and all 6.7L ISB engines take the 3/4" NPT immersion heater 3500022 (750 W), which threads in behind the oil cooler — the same heater Ram installs at the factory.

How many watts should a semi-truck block heater be?

Heavy-duty highway diesels run 1,000–1,500 W coolant heaters — the tables above list the exact rating per engine family. That's enough to hold a 15-litre block 20–30°C above ambient overnight. Fleets in the coldest regions often add an oil-pan pad and a battery blanket on the same circuit.

Compare buying options

Amazon buying options

Illustration: Circulating coolant heater

Kat's 13150 circulating tank heater, 1,500 W

Circulating coolant heater · confirm type

Plumbs into a heater hose and thermosiphons hot coolant through the whole engine — the serious option for big diesels, tractors, and equipment with no frost-plug access.

Confirm the exact specification and application in the listing before ordering.

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Amazon buying options

Illustration: Support accessory

NOCO Boost GB150 lithium jump starter, 3000 A

Support accessory · confirm type

The pro-grade boost pack — rated for gas engines to 9 L and diesels to 7 L. What actually turns over a cold Cummins or DT466 when the batteries give up.

Confirm the exact specification and application in the listing before ordering.

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Amazon buying options

Illustration: Support accessory

Howes Diesel Treat anti-gel, 64 oz

Support accessory · confirm typeTrucker standard

The trucker-standard winter conditioner — prevents gelling, adds lubricity, no alcohol. The 64 oz jug treats hundreds of litres; dose every fill from November on.

Confirm the exact specification and application in the listing before ordering.

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Part numbers, wattage and cord routing for the light-duty diesels that share a yard with this equipment.

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Enter your city — we check tonight's forecast and give you a straight answer based on the temperature thresholds that matter.

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