Ford Fusion Block Heater Guide
2006–2020
Find the part for your engine
Check the engine size on your vehicle documents or under-hood label. Choose it explicitly even when only one option appears.
Already have a factory heater? A missing power cord may be all you need. Match the connector before ordering.
View the full engine and installation tableCatalog candidates for the Ford Fusion are grouped by engine below. Check the source review for the exact application before choosing a heater or cord; shared engine size alone does not confirm fitment.
Factory availability
Dealer-installed accessory in Canada on most years and trims
Cord location
Most installs route the cord to the front grille or bumper area, driver's side. Check for an existing coiled cord before buying anything.
Ford Fusion engines & block heater part numbers
Engine list built from Natural Resources Canada model-year data. Part numbers are catalog candidates unless a source review is shown for that application. Confirm the exact engine code, model year and installation port before ordering; an Amazon listing match does not confirm vehicle fitment.
| Engine | Years | Zerostart kit | Cord | Kat's heater | Install location |
|---|---|---|---|---|---|
| 2.3L 4-cyl | 2006–2009 | 3100002Engine-family lead — confirm exact engine code and model year.(3/4" NPT bore) | 3600001lit: 3600118 | 11409Catalog candidate — confirm exact engine code and model year.+ cord 28216 | LR |
| 3L 6-cyl | 2006–2012 | 3100002Engine-family lead — confirm exact engine code and model year.(3/4" NPT bore) | 3600001lit: 3600118 | 11409Catalog candidate — confirm exact engine code and model year.400 W+ cord 28216 | RF(N/A (Duratec engine)** position) |
| 2.5L 4-cyl | 2010–2018 | 3100138Engine-family lead — confirm exact engine code and model year.(3/4" NPT bore) | 3600085 | 11409Catalog candidate — confirm exact engine code and model year.+ cord 28216 | —(FR N/A position) |
| 3.5L 6-cyl | 2010–2012 | 3100002Engine-family lead — confirm exact engine code and model year.(3/4" NPT bore) | 3600001lit: 3600118 | 11409Catalog candidate — confirm exact engine code and model year.+ cord 28216 | RR |
| 1.6L 4-cyl | 2013–2014 | — | — | 11488Catalog candidate — confirm exact engine code and model year.+ cord 28400 | — |
| 2L 4-cyl | 2013–2020 | — | — | 11409Catalog candidate — confirm exact engine code and model year.+ cord 28216 | — |
| 1.5L 4-cyl | 2014–2020 | No aftermarket listing — use the genuine Ford dealer kit | |||
| 2.7L 6-cyl | 2017–2018 | — | — | 11491Catalog candidate — confirm exact engine code and model year.400 W+ cord 28216 | — |
Reading the numbers: Zerostart 31/35- is the heater kit, 36- the detachable cordset ("lit" glows when the outlet is live). Kat's 11xxx is an element, 28xxx a cordset, 24xxx a pad. Location codes are the manufacturer's (LF = left front of block).
Find the heater or replacement cord
Match the exact part, engine and connector before buying. Search links are discovery links, not confirmed fits.
Amazon buying options
Zerostart 3100002
Catalog starting point: confirm exact engine code, year and installation with the manufacturer.
Choose your Amazon store
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Amazon buying options
Zerostart 3600001
Legacy fitment associations are not independently verified vehicle-specific purchase recommendations.
Cord / harness only — no heating element.
Choose your Amazon store
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Amazon buying options
Kat's 11409 engine block heater
Catalog starting point: confirm exact engine code, year and installation with the manufacturer.
Choose your Amazon store
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Part reference
Zerostart 3100138
Catalog starting point: confirm exact engine code, year and installation with the manufacturer.
No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.
Affiliate links. As an Amazon Associate, we earn from qualifying purchases.
Part reference
Zerostart 3600085
Legacy fitment associations are not independently verified vehicle-specific purchase recommendations.
Cord / harness only — no heating element.
No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.
Affiliate links. As an Amazon Associate, we earn from qualifying purchases.
Part reference
Kat's 11488
Catalog starting point: confirm exact engine code, year and installation with the manufacturer.
No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.
Affiliate links. As an Amazon Associate, we earn from qualifying purchases.
Part reference
Kat's 11491
Catalog starting point: confirm exact engine code, year and installation with the manufacturer.
No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.
Affiliate links. As an Amazon Associate, we earn from qualifying purchases.
What it costs to plug in a Ford Fusion — and what it saves
The catalogued element for the Fusion draws 400 W. Natural Resources Canada recommends a timer that runs the heater two hours before you drive rather than all night — that is what the numbers below assume.
| Province | ¢/kWh | Cost per 2 h plug-in | Full winter (120 nights) | Net per day |
|---|---|---|---|---|
| Quebec | 7.0 | $0.06 | $6.72 | +$0.28 |
| Manitoba | 10.2 | $0.08 | $9.79 | +$0.26 |
| Ontario (avg TOU) | 12.8 | $0.10 | $12.29 | +$0.24 |
| Alberta | 14.0 | $0.11 | $13.44 | +$0.23 |
| Saskatchewan | 15.5 | $0.12 | $14.88 | +$0.21 |
| Nova Scotia | 17.9 | $0.14 | $17.18 | +$0.19 |
Natural Resources Canada rates the Ford Fusion at 10.9 L/100 km in city driving (median across 2006–2020 model years). On a 20 km winter commute that is about 2.2 L a day. NRCan measured that at −20 °C a block heater improves overall fuel economy by as much as 10% — roughly 0.22 L, or $0.34 of gasoline at $1.55/L. On a single short trip at −25 °C the saving can reach 25%. In most provinces the electricity costs less than the fuel it saves; in the priciest it roughly breaks even, and you still get the wear, defrost and cabin-heat benefits.
Fuel figures: Natural Resources Canada Fuel Consumption Ratings and Block Heaters Save Fuel and Help the Environment. Electricity rates are approximate 2026 residential averages — run your own numbers in the cost calculator.
Block heater recalls on the Ford Fusion
Transport Canada has recorded a recall on the Fusion that involves the block heater or its cord. Check your VIN before you buy parts — if your vehicle is affected, the repair is free.
This recall was replaced by Transport Canada recall no. 2026-005. Issue: On certain vehicles, the engine block heater could leak coolant. If this happens, the block heater could short circuit when it's plugged in. Safety Risk: A short circuit can create the risk of a fire. Corrective Actions: To reduce the safety risk, Ford advises you not to use the engine block heater until the recall repairs have been completed. Ford will notify owners by mail and advise you to take your vehicle to a dealership to replace the block heater.
Certain vehicles equipped with 1.6L engines may experience a fire originating in the engine compartment, while the engine is running, caused by the engine overheating that results in flammable fluid leaks coming into contact with the hot exhaust system. This could result in property damage and/or injury. Correction: Dealers will reprogram the Powertrain Control Module and the Instrument Panel Cluster module to improve the system’s ability to detect and mitigate an overheating condition. Dealers will also inspect for coolant leaks and make any necessary corrections.
Source: Transport Canada Vehicle Recalls Database. Look up your VIN in the official recall search — this list is filtered to block-heater and cold-weather items and is not the vehicle's full recall history.
No tools? The stick-on option
If you'd rather skip the install entirely, a magnetic heater grips any flat steel surface — oil pan, block, transmission pan — and moves between vehicles. Check that the Fusion's oil pan is steel first: a magnet won't hold on aluminum or composite pans.
Amazon buying options
Zerostart 3400017 magnetic heater, 200 W
A magnetic surface heater from Zerostart. Grips any flat steel surface — oil pan, transmission pan, small-engine sump. CSA certified.
Match the surface material, size and manufacturer limits. This is not vehicle-specific fitment.
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Part reference
Digital multimeter with resistance and continuity
The definitive block-heater test tool. Any meter with an ohms range and audible continuity can isolate a dead cord from a failed element.
Confirm the exact specification and application in the listing before ordering.
No exact purchase listing verified yet. These links search Amazon; confirm the part before buying.
Affiliate links. As an Amazon Associate, we earn from qualifying purchases.
First: check whether you already have one
Canadian-market vehicles are often fitted at the port or dealer and then forgotten by the next owner, so check the cord location above before you buy anything. If a cord is there, test it — a dead element and a dead cord look identical from the outside.
If you need one installed
Budget $40–$120 CAD for the part plus about an hour of labour, and book in October — Prairie shop calendars fill after the first cold snap.
FAQ
Does the Ford Fusion come with a block heater?
Dealer-installed accessory in Canada on most years and trims. Check behind the grille for a coiled cord before buying anything — many Canadian-market vehicles have a heater installed that the owner never knew about.
What block heater fits a Ford Fusion?
The recommended setup is a frost plug (cartridge) block heater (typically 400 W). Catalog candidates for the Ford Fusion are grouped by engine below. Check the source review for the exact application before choosing a heater or cord; shared engine size alone does not confirm fitment.
What is the block heater part number for a Ford Fusion?
2.3L 4-cyl: Zerostart kit 3100002 with cord 3600001 (Kat's 11409); 3L 6-cyl: Zerostart kit 3100002 with cord 3600001 (Kat's 11409); 2.5L 4-cyl: Zerostart kit 3100138 with cord 3600085 (Kat's 11409); 3.5L 6-cyl: Zerostart kit 3100002 with cord 3600001 (Kat's 11409); 1.6L 4-cyl: Kat's heater 11488 with cord 28400; 2L 4-cyl: Kat's heater 11409 with cord 28216; 2.7L 6-cyl: Kat's heater 11491 with cord 28216. Confirm displacement and model year against the fitment table before ordering.
Where is the block heater cord on a Ford Fusion?
Most installs route the cord to the front grille or bumper area, driver's side. Check for an existing coiled cord before buying anything.
How much does it cost to plug in a Ford Fusion?
At 400 W on a two-hour timer the heater uses about 0.80 kWh a night — roughly 10¢ in Ontario, 11¢ in Alberta and 6¢ in Quebec. Over a 120-night winter that is about $13.44 at Alberta rates.
Does a block heater save fuel on a Ford Fusion?
Yes. Natural Resources Canada rates the Fusion at 10.9 L/100 km in city driving, and found that at −20 °C a block heater improves overall fuel economy by as much as 10% — about 0.22 L on a 20 km winter commute. On a single short trip at −25 °C the saving can reach 25%. In most provinces that is worth more than the electricity it costs.
Is there a block heater recall on the Ford Fusion?
Yes. Transport Canada has a recall on file for the Fusion involving the block heater or its cord — starting with recall 2025554. Check your VIN in Transport Canada's recall database before buying parts; if your vehicle is affected the repair is free.
Should you plug in tonight?
Enter your city — we check tonight's forecast and give you a straight answer based on the temperature thresholds that matter.
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